Modular Production Innovation of All in One BBQ House Improves Assembly Efficiency and Outdoor Durability

In the manufacturing of All in One BBQ House, modular design has become the core innovation direction. Traditional outdoor BBQ houses mostly rely on on-site construction, which is greatly affected by weather and construction technology, with an assembly cycle often lasting 3-5 days. Modular production, however, disassembles the BBQ house into three core modules: "barbecue function area", "storage area", and "rest shading area", all of which are prefabricated and processed in the factory. Among them, the barbecue function area integrates a gas grill, grease collection system, and smoke exhaust pipe, with pipeline pre-embedding and debugging completed in the factory; the storage area adopts a multi-layer stainless steel drawer and open shelf design, with polishing and anti-rust treatment finished in advance; the frame and shading roof (canvas or polycarbonate panel) of the rest shading area are prefabricated with a snap-on structure to ensure connection accuracy between modules. During the factory prefabrication stage, CNC cutting, laser welding, and other equipment are used to control the size error of a single module within ±2mm. On-site assembly only requires bolt and snap connection, and 2-3 people can complete the overall assembly in 4-6 hours, with efficiency improved by more than 60% compared to traditional on-site construction.​

In terms of material selection, All in One BBQ House focuses on outdoor durability. The core structural components use two key materials: the frame is made of hot-dip galvanized steel pipes, which are phosphated and then sprayed with outdoor-specific fluorocarbon coating. The salt spray test can last more than 1000 hours, and there is no obvious rust even after 5 years of use in humid coastal or rainy/snowy areas; the panels and countertops use food-grade 304 stainless steel, with a wire-drawn surface treatment, which not only avoids safety risks when food is in direct contact but also resists the adhesion of barbecue oil stains—only a damp cloth is needed for cleaning. The shading roof material is subdivided according to scenarios: the home courtyard model mostly uses polycarbonate panels with 70% light transmittance, which can block UV rays without affecting natural lighting; the commercial campsite model uses thickened waterproof canvas with an IPX5 waterproof rating, which can withstand moderate to heavy rain and has good wind resistance (able to withstand wind force below level 8). In addition, all non-metallic components (such as drawer slides and snap accessories) use outdoor-specific nylon material, with a temperature resistance range of -30℃ to 70℃, avoiding component embrittlement or deformation caused by extreme weather.​

The quality control link has established a three-level standard of "module prefabrication - factory inspection - on-site acceptance". During module prefabrication, each grill undergoes an air tightness test (0.1MPa pressure holding for 30 minutes without leakage) and thermal efficiency test (thermal efficiency not less than 80%); the frame module undergoes a load-bearing test (the top can bear 150kg static weight, simulating snow accumulation or temporary leaning by personnel); before leaving the factory, the overall module undergoes a rain test (simulating 24 hours of moderate rain) and structural stability test (no displacement or deformation under level 8 wind simulation). The on-site acceptance stage provides a standardized checklist covering 12 inspection indicators such as module splicing accuracy, pipeline connection tightness, and functional operation integrity, ensuring the product can be used safely immediately after deployment.​

This production model not only solves the pain points of traditional outdoor BBQ houses ("difficult to build and easy to damage") but also flexibly adjusts module configurations according to user needs (such as adding a refrigerator module or outdoor lighting module), providing an efficient and durable integrated solution for home courtyards, campsites, resorts, and other scenarios.